Governing Equations
Sublimation Rate (Mass Flux):
dm/dt = (A · ΔP) / Rp
where ΔP = Pice(Tproduct) - Pchamber
Rp = cake resistance (increases with dry layer thickness)
Collapse Temperature (Tc):
Tc ≈ Tg' - 2°C (glass transition of maximally freeze-concentrated)
Safety margin: Tproduct < Tc - 2°C
Shelf Temperature Profile:
Tshelf(t) = Tfreezing + ramp_rate · t (primary drying)
Tshelf(t) = Tsecondary (secondary drying)
Drying Time:
t_primary = L₀² · ρ / (2 · Kv · ΔT)
where L₀ = fill height, Kv = vial heat transfer coefficient
Moisture Content:
KF = KF₀ · exp(-k_secondary · t)
Target: ≤ 1% (often ≤ 0.5% for biologics)